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    Custom Cable & Hardware : Overview

Architectural Hardware That Anticipates Any Cable Design



The CableRail™ Standard Cable Assemblies take care of most applications, but some railing and architectural designs may require special sizes and types of cable and fittings. For those unique designs we offer a wide assortment of cables, turnbuckles, terminals and fixed ends for fabricating custom assemblies to meet your specific design and function needs. Please note that CableRail™ custom cables, fittings and assemblies should never be used for lifting, hanging or other high-load applications.

All of our fittings are manufactured from high quality 316-grade stainless steel with a tumbled satin finish for weather-tough durability and lasting beauty. You can either order individual components and hand crimp your own assemblies or let us fabricate assemblies for you, complete and ready to install. And, as with all of our CableRail™ products, if you ever have questions or need help designing your cable assemblies, we have a toll free assistance line, 1-800/888-2418.

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    Custom Cable & Hardware : Key Features & Benefits

Our Custom Hardware offers flexibility, variety, quality and style:



  • Assemblies are attractive, affordable and very low maintenance.
  • Wide variety of cables & fittings.
  • Slender, unobtrusive cable and hardware profiles will not impair views.
  • Made from strong & weather-tough type 316 stainless steel.
  • Assemblies may be fabricated either at your job site or in our factory.
  • Custom design and technical support available.
  • Fittings available for wood or metal frames and structures.
  • Versatile uses: railings, trellises, fences, exteriors, interiors, residential, commercial.
  • Detail drawings and 3-part specs available.
  • Easy to order with materials in stock and ready for fast UPS delivery.
  • Toll free information & ordering phone, 1(800) 888-2418.


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    Custom Cable & Hardware : Photo Gallery

Custom Cable & Hardware: Endless Possibilities



Click on any photo below to see a larger version.

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Want To See More?



main photo gallery page >>
Standard 1/8" Assemblies photo gallery >>
Aluminum Railing System photo gallery >>


    Custom Cable & Hardware : Cables

Select From An Assortment Of Sizes, Constructions & Types



The usual choices for railings and architectural applications are uncoated 1/8", 3/16" and 1/4" diameter 1 x 19 and 7 x 7 cables of type 316 stainless steel. The reasons: strength, durability and weather-toughness.



Also available:
We also offer clear and colored vinyl and nylon coated cables as well as a wide assortment
of other stainless and galvanized cables. Please call for more information, 1-800/888-2418 or
1-510/893-9473. Please note that CableRail™ custom cables, fittings and assemblies should
never be used for lifting, hanging or other high-load applications.

    Retail Prices (1/1/08)
Part # CableØ Construction Type Minimum Break *Safe Workload Limit $/Foot  
4140 1/8" 1x19 SS-316 1869 lbs. 374 lbs. $0.95  
4126 1/8" 7x7 SS-316 1566 lbs. 314 lbs. $0.95  
4117 3/16" 1x19 SS-316 4183 lbs. 837 lbs. $1.40  
4129 3/16" 7x7 SS-316 3293 lbs. 659 lbs. $1.40  
4118 1/4" 1x19 SS-316 7298 lbs. 1450 lbs. $2.00  
4200 1/4" 7x7 SS-316 5696 lbs. 1139 lbs. $2.00  
  Contractor discounts available
*Safe Workload (20% of breaking strength) is the maximum load which should ever be applied
to a cable. The Safe Workload, not the Minimum Break, should always be load level used when designing and engineering custom cable assemblies.



    Custom Cable & Hardware : Fittings

There are two types of cable fittings

  • Fixed Ends are non-adjustable end termination fittings that have no tensioning capabilities. Therefore, each Fixed End must be paired with a Tension Adjustment Fitting.
  • Tension Adjustment Fittings include Threaded Terminals, Turnbuckles and Adjusters that are used to tighten the cable lines. Tension is adjusted by tightening the nuts on the Threaded Terminal fittings, spinning the tubular bodies on the Turnbuckles or rotating the bolt on the Adjusters. Every cable assembly must have at least one Tension Adjustment Fitting.
  • Please note that CableRail™ custom cables, fittings and assemblies should never be used for lifting, hanging or other high-load applications.

Fittings can be attached to the cable either at the factory or in the field.



M Machine Swaging ()
Machine swage fittings are attached to the cable at our factory using a hydraulic cold forming press. The finished swaged area has a smooth, hexagonal shape. Machine swaged assemblies are fabricated to your exact lengths and ship ready for installation.
C CableCrimp™ Hand Swaging
CableCrimp™ style fittings are attached by the customer in the field with a hand crimp tool (part #3742, sold separately). The finished swage shaft shows multiple crimp marks. This crimping method has less strength than a machine swage. Most 1/8" and 3/16" cable fittings are available in CableCrimp™ styles.
Machine Swaging CableCrimp™ Hand Swaging


Fixed Ends

Fixed Jaw End
view complete details >> Fixed Jaw End
Fixed Cap End
view complete details >> Fixed Cap End
Fixed Ball End
view complete details >> Fixed Ball End
Fixed Surface Mount
view complete details >> Fixed Surface Mount
Fixed Lock Toggle
view complete details >> Fixed Lock Toggle
QuickConnect-SS™ Fitting
view complete details >> QuickConnect Fitting

Tension Adjustment Fittings

Threaded Terminal
view complete details >> Threaded Terminal
Internal Thread Adjuster
view complete details >> Internal Thread Adjuster
In-Line Turnbuckle
view complete details >> In-Line Turnbuckle
Jaw Turnbuckle
view complete details >> Jaw Turnbuckle
Surface Mount Turnbuckle
view complete details >> Surface Mount Turnbuckle
Cap End Turnbuckle
view complete details >> Cap End Turnbuckle
Ball End Turnbuckle
view complete details >> Ball End Turnbuckle
 

The Sleekline Series Turnbuckles have a swage sleeve hidden inside the body allowing a shorter turnbuckle design with clean lines and no exposed threads or swaged ends. Sleekline turnbuckles are best suited for attaching to the cable in the field using the CableCrimp™ style fittings and a CableCrimp™ Crimper tool. See Sleekline_Install.pdf for instructions to assemble the Sleekline series of fittings.
Sleekline Jaw Turnbuckle
view complete details >> Sleekline Jaw Turnbuckle
Sleekline Surface Mount Turnbuckle
view complete details >> Sleekline Surface Mount Turnbuckle
Sleekline Cap End Turnbuckle
view complete details >> Sleekline Cap End Turnbuckle
Sleekline Ball End Turnbuckle
view complete details >> Sleekline Ball End Turnbuckle
 

    Custom Cable & Hardware : Nuts & Bolts

It's The Little Items That Make All The Difference



The following nuts, bolts, washers and caps are used to secure the cable fittings and provide just the right finished detail to your assemblies.

Washer Nuts

New! Snug-Grip™ Washer Nuts

(stainless 316)
For attaching and tensioning Threaded Terminals. Special raised lip allows both Colored and Stainless End Caps to securely snap-on. It's a flat washer, hex nut and retaining washer all wrapped into one. Special Snug Grip™ threads help prevent loosening.
  Retail Prices
(1/1/08)
 
Part # Terminal Size Thread $/Each  
3370 1/8" & 3/16" 1/4-20RH $2.35  
3371 1/4" 5/16-24RH $2.50  
  Contractor discounts available


Hex Nuts

(stainless 316)
Option for attaching and tensioning Threaded Terminals. Use a Cap Nut to lock and finish.
  Retail Prices
(1/1/08)
 
Part # Terminal Size Thread $/Each  
3143 1/8" & 3/16" 1/4-20RH $0.66  
3178 1/8" & 3/16" 1/4-28RH $0.66  
3243 1/8" & 3/16" 1/4-28LH $1.00  
3244 1/4" 5/16-24RH $0.78  
3242 1/4" 5/16-24LH $1.10  
  Contractor discounts available


Nylon Insert Locknuts

(stainless 316)
Option for attaching and tensioning Threaded Terminals. Replaces the Hex & Cap Nuts and is typically used with a Retaining Washer and Colored End Cap.
  Retail Prices
(1/1/08)
 
Part # Terminal Size Thread $/Each  
3121 1/8" & 3/16" 1/4-20RH $0.71  
3175 1/8" & 3/16" 1/4-28RH $0.71  
  Contractor discounts available


Cap Nuts

(stainless 316)
For locking and providing a finished detail to Threaded Terminals when using Hex Nuts.
  Retail Prices
(1/1/08)
 
Part # Terminal Size Thread $/Each  
3144 1/8" & 3/16" 1/4-20RH $1.05  
3179 1/8" & 3/16" 1/4-28RH $1.16  
3188 1/4" 5/16-24RH $2.63  
  Contractor discounts available




Hex Head Lag Screw

(stainless 18-8)
For attaching Surface Mount Fittings to wood posts or frames.
  Retail Prices
(1/1/08)
 
Part # Thread Shank $/Each  
3183 1/4" screw 2" $1.93  
  Contractor discounts available


Hex Head Bolt

(stainless 316)
For attaching Surface Mount Fittings to metal posts. Drill and tap posts for 1/4-20RH threads.
  Retail Prices
(1/1/08)
 
Part # Thread Shank $/Each  
3322 1/4-20RH 3/4" $1.16  
  Contractor discounts available

Protector Sleeves

(stainless 302/304)
For protecting drill holes in corner and stair transition posts from cable wear (wood posts only).
  Retail Prices
(1/1/08)
 
Part # Description $/Each  
3210 1/4" OD x 7/8" long
for 1/8" & 3/16" cable only
$0.95  
  Contractor discounts available

Shoulder Eyebolt

(stainless 316)
Attachment option when using Jaw fittings. Includes washer and hex nut.
  Retail Prices
(1/1/08)
 
Part # Thread Shank $/Each  
5057 5/16-18RH 4" $11.29  
  Contractor discounts available


Retaining Washers

(stainless 316)
For attaching Colored End Caps onto the end of Threaded Terminals. The raised lip allows Colored End Caps to securely snap-on (not designed for Stainless End Caps). Typically used in conjunction with a Nylon Insert Locknut.
  Retail Prices
(1/1/08)
 
Part # Terminal size I.D. O.D. $/Each  
7070 1/8" & 3/16" 1/4" 5/8" $0.44  
  Contractor discounts available


Flat Washers

(stainless 316)
Gives extra bearing surface to Threaded Terminals and QuickConnect-SS™ fittings.
  Retail Prices
(1/1/08)
 
Part # Terminal Size I.D. O.D. $/Each  
3180 1/8" & 3/16" 1/4" 11/16" $0.39  
3181 1/8" & 3/16" 1/4" 1" $0.44  
3231 1/4" 5/16" 3/4" $0.44  
3378 1/8" QuickConnect-SS™ 3/8" 1" $0.44  
3177 3/16" & 1/4" QuickConnect-SS™ 9/16" 1" $0.44  
  Contractor discounts available


Flat Washers

(nylon)
Used on Threaded Terminals and QuickConnect-SS™ fittings to protect metal post finishes from abrasion during tensioning.
  Retail Prices
(1/1/08)
 
Part # Terminal Size I.D. O.D. $/Each  
3375 1/8" & 3/16" 1/4" 3/4" $0.34  
3377 1/4" 5/16" 3/4" $0.34  
3376 1/8" QuickConnect-SS™ 3/8" 3/4" $0.34  
3379 3/16" & 1/4" QuickConnect-SS™ 9/16" 3/4" $0.34  
  Contractor discounts available


Beveled Washers

(stainless 316)
For providing a flat bearing surface for Thread Terminals, Internal Thread Adjusters, QuickConnect-SS™ and Cap End fittings on angled terminations.
  Retail Prices
(1/1/08)
 
Part # Terminal Size/End type I.D. O.D. $/Each  
3791 1/8" & 3/16" terminals
& Internal Thread Adjusters
1/4" 1/2" $4.85  
3799 1/8" & 3/16" terminals 9/32" 3/4" $5.25  
3793 1/4" & Cap End Hardware 5/16" 5/8" $5.05  
3792 1/8" QuickConnect-SS™
& 1/4" Threaded Terminal
3/8" 3/4" $5.25  
3798 3/16" & 1/4" QuickConnect-SS™ 9/16" 3/4" $5.25  
  Contractor discounts available


Colored End Caps

(Polyethylene)
Detail option for covering and finishing the ends of the QuickConnect-SS™ and Threaded Terminals. With Terminals, either a Snug-Grip™ washer nut or Retaining Washer must be used.
  Retail Prices
(1/1/08)
 
Part # Terminal & QC size O.D. Height Color $/Each  
7071 1/8" & 3/16" 3/4" 7/16" Black $0.48  
7072 1/8" & 3/16" 3/4" 7/16" White $0.48  
7073 1/8" & 3/16" 3/4" 7/16" Brown $0.48  
7074 1/8" & 3/16" 3/4" 7/16" Gray $0.48  
7075 1/8" & 3/16" 3/4" 7/16" Silver $0.48  
7076 1/8" & 3/16" 3/4" 7/16" Taupe $0.48  
7077 1/8" & 3/16" 3/4" 7/16" Bronze $0.48  
7078 1/8" & 3/16" 3/4" 7/16" Green $0.48  
7079 1/8" & 3/16" 3/4" 7/16" Cream $0.48  
  Contractor discounts available

New! Stainless Steel End Caps

(stainless 316)
Decorative option for covering and finishing the ends of the QuickConnect-SS™ and Threaded Terminals. With Terminals, a Snug-Grip™ washer nut must be used.
  Retail Prices
(1/1/08)
 
  Part # Terminal & QC size O.D. Height Style $/Each  
A. 3372 1/8" to 3/16" 3/4" 3/8" Dome $4.75  
B. 3373 1/8" to 3/16" 3/4" 3/8" Crown $4.75  
c. 3374 1/8" to 3/16" 3/4" 3/8" Chamfer $4.75  
  Contractor discounts available


    Custom Cable & Hardware : Tools

The Right Tools For The Job



Whether you're trimming cables, drilling posts or crimping fittings in the field, we offer an assortment of tools that are specially designed to make your job easy.

CableCrimp™ Crimper


For attaching CableCrimp™ style hand crimp fittings in the field.
  Retail Prices
(01/01/08)
 
Part # Description $/Each  
3742 1/8" & 3/16" Crimper $229.25  
  Contractor discounts available


 

Cable Cutter


For shearing stainless steel cables cleanly and easily.
  Retail Prices
(01/01/08)
 
  Part # Description $/Each  
A. 2972-pkg 7-1/2" long,
cuts up to 1/8" diameter cable
$36.50  
B. 2971 13" long,
cuts up to 1/4" diameter cable
$104.50  
  Contractor discounts available


Drill Bits & Spade Bits


For drilling attachment holes and through holes in posts or frames.
  Retail Prices
(01/01/08)
 
  Part # Description $/Each  
A. 3201 1/4" X 6" long,
for metal or wood
$8.40  
B. 3203 5/16" X 6-1/2" long,
for metal or wood
$11.92  
C. 3217 3/8" X 6-1/2" long,
for metal or wood
$12.18  
D. 3218 7/16" X 7-1/2" long,
for metal or wood
$12.60  
E. 3225 9/16" X 6" long,
for metal or wood, fits 1/2" shank
$13.40  
F. 3204 9/16" X 6" long,
for wood only
$7.99  
  Contractor discounts available


Saw Blades


For trimming excess threads off of Threaded Terminal fittings after tensioning.
  Retail Prices
(01/01/08)
 
  Part # Description $/Each  
A. 3199 Bi-Metal Hand Hacksaw blade,
12" X 24 teeth/inch
$3.68  
B. 5065 Bi-Metal Reciprocating Saw blade,
6" X 24 teeth/inch
$7.25  
  Contractor discounts available


Cut-Off Disk


For trimming excess threads and cable after assembly installation & tensioning. (Warning: for cutting only; must not be used for grinding of any kind).
  Retail Prices
(01/01/08)
 
Part # Description $/Each  
3219 4-1/2" X 7/8" arbor,
fits standard 4-1/2" electric grinders
$5.57  
  Contractor discounts available


Grinding Wheel


For smoothing the trimmed cable ends protruding from QuickConnect-SS™ fittings.
  Retail Prices
(01/01/08)
 
Part # Description $/Each  
3220 4-1/2" X 7/8" arbor,
fits standard 4-1/2" electric grinders
$9.14  
  Contractor discounts available




Cable Lacing Needle


For quickly lacing loose cable ends through posts without snagging.
  Retail Prices
(01/01/08)
 
Part# Description $/Each  
3221 4-1/2" long, reusable, for 1/8" cable only $6.40  
3222 4-1/2" long, reusable, for 3/16" cable only $6.90  
3223 4-1/2" long, reusable, for 1/4" cable only $7.65  
  Contractor discounts available

Enviro-Magic® Cleaner


For cleaning and protecting all stainless cable and hardware.
  Retail Prices
(01/01/08)
 
Part# Description $/Each  
5063 16 oz. spray bottle,non-
toxic, bio-degradable
$14.95  
  Contractor discounts available


    Custom Cable & Hardware : Frame Requirements

Frames Need To Support The Tension Of Properly Installed Cables



If you are using cables for railing infill the frames will need to be strong enough to support a load of approximately 300 lbs for each cable. To ensure proper tensioning, straight runs of cable (no turns, dips or rises) should include a Tension Adjustment Fitting at least every 50 feet. Runs with bends or corners should have a Tension Adjustment Fitting at least every 40 feet or after every second corner bend (whichever distance is shorter). This section will provide some basic guidelines to help you prepare your railing frames for cable infill.

Wood Frames
If you are building a wood railing frame, click to view frame requirements & details.

Steel Frames
If you are building a steel railing frame, click to view frame requirements & details.

Aluminum Frames
If you are interested in information about our pre-engineered, turnkey, aluminum railing frame systems with powder coated color finishes and cable, glass and picket infill options, click to go to the DesignRail™ aluminum railing frames section.



Frame Checklist & Important Notes

  • Building codes vary by city & county; therefore, following the installation and railing design instructions detailed in this web site does not necessarily ensure code compliance in all areas. So, before starting your project be sure to consult your building department on local requirements for using and installing cable railings.
  • Be sure to review all of the installation instructions and frame requirements & details pages on this site.
  • Carefully plan the location of all end and corner posts to allow for proper clearance from walls and to maximize cable run lengths.
  • To ensure proper tensioning, straight runs of cable (no turns, dips or rises) should include a Tension Adjustment Fitting at least every 50 feet. Runs with bends or corners should have a Tension Adjustment Fitting at least every 40 feet or after every second corner bend (whichever distance is shorter).
  • End and corner posts (the cable load bearing posts) must be of the recommended minimum sizes noted in the frame requirements & details pages.
  • All posts/verticals should be spaced a maximum of 3 feet apart.
  • Cables should be spaced a maximum of 3 inches apart.
  • All posts must be securely fastened to the cap rails and to the deck joists/structure.
  • CableRail™ custom cables, fittings and assemblies should never be used for lifting, hanging or other high-load applications.
  • If you have any questions, please call us at 1-800/888-2418 or 1-510/893-9473.



    Custom Cable & Hardware : Frame Requirements : Wood

Wood Railing Frames - Construction Requirements



See important notes on the main Frame Requirements & Details page before beginning your project.

End & Corner Post Minimum Size



wood post cross-section The end and corner posts need to be strong enough to support the full tension load of the cables; therefore, the minimum recommended size is standard 4" x 6" wood. The intermediate posts do not support any tension load and only need to be sized as necessary to support the cap rails and meet code requirements.

The Basic Frame Design



And Some Other Frame Design Options





Wood Railing Frames - The Details



Cable assemblies are strung horizontally and may either be run continuously through the corners or terminated at the corner posts. Corner termination conditions depend on the type of end fittings used. Surface Mount and Jaw type fittings attach to the face of a post whereas all other fittings require a through-post hole for attachment. The following drawings show the various combinations of continuous, face, and through-post attachment conditions:

Double Corner Posts

Cable runs continuously through the corners

Double Corner Posts

Both fittings attach through post

Double Corner Posts

Both fittings attach to face.

Single Post

Both fittings attach through post. Must offset drill holes by at least 1/2"

Single Post

Both fittings attach to face.

Single Post

One fitting attaches through post and other attaches to face.

All decks and railings are unique; therefore, slight variations in the installation procedures and frame designs may be necessary depending on your specific conditions. If you need assistance or have questions please give us a call at 1-800/888-2418 or 1-510/893-9473.



    Custom Cable & Hardware : Frame Requirements : Steel

Steel Railing Frames - Construction Requirements



See important notes on the main Frame Requirements & Details page before beginning your project.

End & Corner Post Minimum Sizes


The end and corner posts need to be strong enough to support the full tension load of the cables. Below are the recommended minimum sizes for the end and corner posts only. The intermediate posts do not support any tension load and only need to be sized as necessary to support the cap rails and meet code requirements.

The Basic Frame Design




And Some Other Frame Design Options





Steel Railing Frames - The Details



Cable assemblies are strung horizontally and may either be terminated at corner posts or run continuously through the corners. Details of these conditions are shown below:

Running Cables Continuously Through The Corners

Double Pipe
Double Flat Bar
Angle Iron
 
The detail for square tubing would be the same as that shown for round pipe.

 

Terminating Cables At Corners

Corner termination conditions depend on the type of end fittings used. Surface Mount and Jaw Type fittings attach to the face of a post whereas all other fittings require a through-post hole for attachment. The following drawings show the various combinations of face and through-post attachment conditions.
Single Pipe

Both fittings attach through post. Must offset drill holes by at least 1/2"

Single Pipe

Both fittings attach to face.

Single Pipe

One fitting attaches through post and other attaches to face.

 
Double Pipe

Both fittings attach through post.

Double Pipe

Both fittings attach to face.

 
Double Flat Bar

Both fittings attach through post.

Double Flat Bar

Both fittings attach to face.

Single Angle Iron

Both fittings attach through post.

Single Angle Iron

Both fittings attach to face.

All decks and railings are unique; therefore, slight variations in the installation procedures and frame designs may be necessary depending on your specific conditions. If you need assistance or have questions please give us a call at 1-800/888-2418 or 1-510/893-9473.



    Custom Cable & Hardware : Installation Notes

Custom Cable Assemblies That Are Versatile and Easy-To-Install.



The most common use for custom cable assemblies is for railing infill, and the installation steps outlined below are directed specifically to that usage. However with our extensive selection of cables and easy-to-use fittings you can design and build assemblies for other uses such as trellises and fences. If you need assistance bringing your cable ideas to life, just give us a call, and we can help with the details.

Important Note: Building codes vary by city and county; therefore, following the installation and railing design instructions detailed on this website does not necessarily ensure code compliance in all areas. So, before starting your project, be sure to consult your building department on local requirements for using and installing cable railings. Also check our Drill Hole Chart for more information. CableRail™ custom cables, fittings and assemblies should never be used for lifting, hanging or other high-load applications.

Tools You'll Definitely Need:

  • Pencil
  • Measuring Tape
  • Electric Drill
  • Drill Bits
  • Safety Glasses
  • Work Gloves

Tools You'll Possibly Need:

  • Cable Cutters
  • CableCrimp™ Crimper
  • Crescent or Box Wrenches
  • Pliers or Vise-Grip Pliers
  • Electric Grinder
  • Grinding & Cut-Off Disks
  • Hand Hack Saw or Electric Reciprocating Saw
  • Saw Blades

Follow These Easy Steps:

step 1 <click to see the larger version> Carefully review all of the information on the Cables, Fittings and Frame Requirements & Details pages in this Custom Cable & Hardware section.
step 2 <click to see the larger version> Select your cable and fittings, and then design and construct your railing frame accordingly (see Frame Requirements & Details). Determine which walls or posts will be used for terminating the cable assemblies. Give us a call if you have any questions or need assistance and recommendations, 1/800-888-2418.
step 3 <click to see the larger version> Mark and drill holes in all posts for attaching and lacing cables. Be sure to space cables no more than 3 inches apart for safety. Stair post holes should be drilled parallel to the slope of the stairs. Hole sizes will vary depending on the types of cable fittings used. See Recommended Drill Hole Charts. Our sales staff can assist you with drill hole sizing recommendations.
step 4 <click to see the larger version> Determine the lengths of your cable assemblies by measuring your railing frames between the cable termination points from step 2 above. Refer to the attachment drawings for each of the fittings (see Fittings) for details on how to attach and measure.
step 5 <click to see the larger version> Call to order your cable assemblies or bulk cable and CableCrimp™ fittings; toll free 800/888-2418 or phone 510/893-9473. Be sure to include any accessory items or tools.
step 6 <click to see the larger version> Lace the cable assemblies through the intermediate posts and attach the end fittings to the termination posts. See drawing at bottom of page for details on angled stair terminations.
step 7 <click to see the larger version> Tighten the cables by spinning the bodies of the Turnbuckles or the nuts on the Threaded Terminals. Follow the recommended tensioning sequence shown in the diagram below.
step 8 <click to see the larger version> Depending on the fittings used, cut and trim any excess threads or cable and apply a cap to finish.
Typical Angled Terminations

Typical Angled Terminations


(These attachment details would also apply to the corresponding turnbuckles)
  1. Internal Thread Adjuster with Beveled Washer
  2. Threaded Terminal with End Cap and Beveled Washer
  3. Threaded Terminal with Hex & Cap Nuts and Beveled Washer
  4. Fixed Cap End with Beveled Washer
  5. Fixed Ball End
  6. Quick-Connect™ with End Cap and Beveled Washer
  7. Fixed Jaw End attached to welded tab
  8. Fixed Surface Mount bolted to post face.
  9. Fixed Lock Toggle
  10. No termination, cable runs continuously



Recommended Cable Tensioning Sequence

recommended cable tensioning sequence



    Custom Cable & Hardware : Maintenance

CableRail™ Care & Maintenance



The protective chromium oxide film on the surface of stainless steel gives it superior corrosion resistance. Properly maintained stainless steel provides excellent luster, strength and durability. In most applications stainless steel won't rust or stain even after many years of service, but stainless steel is not rust or stain proof. When stainless steel comes in contact with chloride salts, sulfides or other rusting metals, it can discolor or even rust and corrode. With proper care and maintenance, however, stainless steel can remain beautiful and functional for years to come, even when it's exposed to marine environments, polluted surroundings, salted highways, or anywhere it might be exposed to corrosive elements.
  • Clean stainless regularly with soap and warm water. Never clean with mineral acids or bleaches.
  • Never leave stainless in contact with iron, steel or other metals. This can cause rust spots or corrosion.
  • Always remove stains or rust spots as soon as possible with either soap and water or a brass, silver, stainless or chrome cleaner.
  • Never use coarse abrasives like sandpaper or steel wool on stainless. Use synthetic Scotch pads instead.
  • Frequently inspect cable assemblies for proper tension and re-tension as necessary. This is important.

    Custom Cable & Hardware : Warranty

10 Year Warranty - CableRail™ Stainless Steel Cables & Connectors

V1/08

Feeney Inc. (Feeney) warrants that all CableRail™ stainless steel cable and connectors shall be free from defects in material and workmanship under normal use, conditions, installation and maintenance in accordance with product specifications for ten (10) years from date of purchase. This applies to the products provided by Feeney only.

The following conditions apply:

  1. Buyer shall give Feeney prompt written notice upon discovery of any such defect. Upon receipt of such notice, Feeney reserves the right to inspect the product under claim and at its sole option determine whether to repair or replace said product or refund the Buyer the full purchase value of the product. This shall be Buyer’s sole and exclusive remedy under this agreement. Defective product will be shipped to Feeney only at written direction of Feeney.
  2. This warranty excludes normal weathering, scratching, tarnishing or product failure caused by exposure to corrosive elements or atmospheric contaminates (e.g. salt spray/air, chemical fumes, pollution, etc), negligence, abuse, vandalism, alteration, accident, shipping, improper maintenance, improper use, improper installation, or acts of God or other causes beyond the control of Feeney.
  3. This warranty covers only the costs of defective materials, not the costs of shipping, reinstallation, work displaced, or other incidental costs associated with any warranty claim.
  4. This Warranty applies only to the original buyers who purchased the product directly from Feeney. A copy of the original receipt or invoice is required for any warranty claim.
  5. Except as specifically provided herein, Feeney makes no other warranties expressed or implied and specifically disclaims the implied warranties of merchantability and fitness for a particular purpose or otherwise, and no representation of warranty, expressed or implied, made by any sales representative or agent of Feeney.
  6. To the fullest extent permitted by law, Feeney’s liability for any and all injuries, claims, losses, expenses or damages whatsoever, including any special, indirect, incidental or consequential damages, arising out of or in any way related to this agreement (including but not limited to Feeney’s negligence, strict liability, breach of contract or breach of warranty) shall be limited to the sole and exclusive remedy specified in paragraph A above.

All claims are to be made in writing and addressed to Feeney Inc., 2603 Union Street, Oakland, California 94607. Any questions or concerns may be answered via telephone at 800-888-2418 or fax 510-893-9484.




    Custom Cable & Hardware : Specs & Detail Drawings

All the Details You Need.




Standard Cable
Assemblies

(version 12/07)
Custom Cable
Assembly Hardware

(version 12/07)
a) ACAD14 format
b) DXF format
c) PDF format
d) DWF format
a) ACAD14 format
b) DXF format
c) PDF format
d) DWF format


Railing Cable
Assemblies

(version 12/07)
a) WORD format
b) PDF format



    Custom Cable & Hardware : Ordering

How to Order Custom Cable Assemblies

  1. Carefully Review: Read all of the cables, fittings, installation instructions and frame requirements & details pages in this Custom Cable Hardware section of our website.
  2. Select Cable: Decide which cable diameter and construction you'd like to use.
  3. Select Fittings: Select the type as well as the swage style (Machine or CableCrimp™) of the fittings you'd like to use. Please note that each assembly must include at least one Tension Adjustment Fitting.
  4. Section Your Frame: If you're using the cable assemblies on railings, divide your railing frame into sections by determining which corner and end posts will be the cable termination posts. Remember, to ensure proper tensioning, straight runs of cable (no turns, dips or rises) should include a Tension Adjustment Fitting at least every 50 feet. Runs with bends or corners should have a Tension Adjustment Fitting at least every 40 feet or after every second corner (whichever distance is shorter).
  5. Calculate Assembly Lengths: See individual fitting detail pages (example) for attachment drawings showing the "measure to" point. For each railing section from step 4, calculate the overall length of each cable assembly from the measure point on one end fitting to the measure point on the opposite end fitting. Confused? Give us a call, and we can help.
  6. Determine Quantities: Count the number of cables you'll need for each assembly length. If cables are being used for railing infill then each horizontal cable must be a separate assembly (no lacing back & forth), and the cables should never be spaced more than 3 inches apart.
  7. Check Accessories & Tools Count up all the nuts, bolts, screws, caps, washers, crimpers and cutters you'll need. See nuts & bolts and tools pages in the catalog or on our website.
  8. Place Your Order: On-line ordering is not currently available for custom cable assemblies, so please call us toll free at 1-800/888-2418 for assistance and order placing.  It normally takes 7 to 14 days for us to process and pack your order and then up to an additional 7 days for UPS shipping, so be sure to allow 2 to 3 weeks for final delivery. Special expedited processing and shipping options may be available for an additional charge; please ask our sales staff for details. Discounts are available to licensed contractors; confirm when you place your order.