CableRail | Standard Cable Assemblies : Installation Instructions

The perfect solution for projects with a view. Standardized, prefabricated, 1/8in diameter, stainless steel cable assemblies for infill on railings, fences and trellises.

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A selection of other sizes and types of cables and end fittings that can be used to make custom assemblies to meet your specific architectural applications.

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Installing the Standard Cable Assembly System is easy.

Important Note: Building codes vary by city and county; therefore, following the installation and railing design instructions detailed on this website does not necessarily ensure code compliance in all areas. So, before starting your project, be sure to consult your building department on local requirements for using and installing cable railings.

Tools Needed:

Pencil
Measuring Tape
Electric Power Drill
Drill Bits (see chart in step 2 below)
Hammer
Cable Cutters or Cut-Off Disk
Vise-Grip Pliers
7/16" Wrench
Electric Grinder
Hack Saw or Electric Reciprocating Saw
Cable Lacing Needle
Safety Glasses
Work Gloves

cable assembly installation <click to see the larger version>

Just follow these simple steps:

step 1 <click to see the larger version>

Mark drill hole locations. For safety, space cables no more than 3 inches apart and have a post or vertical spacer at least every 3 feet. See this page for frame requirements.

step 2 <click to see the larger version>

Drill holes in one end post for Threaded Terminal fittings, holes in the other end post for the QuickConnect-SS™ fittings and holes in all other intermediate posts. As an option to drilling a large hole all the way through the post for the QuickConnect-SS™ fitting, we recommend counterboring the fitting, see the counterbore diagram for details.

Drill Hole Chart

Assembly Size	Threaded Term. Post	Intermediate Post	QuickConnect Post
1/8"	5/16"	1/4"	3/8"
3/16"	3/8"	1/4"	9/16"
1/4"	7/16"	5/16"	9/16"

step 3 <click to see the larger version>

(WOOD FRAMES ONLY)
Insert Protector Sleeves into post holes wherever the cable enters at an angle and has a tendency to cut into the wood (e.g. stair transition posts or outside faces of double corner posts). Tap in until flush. See Protector Sleeve details.

step 4 <click to see the larger version>

Pass the Threaded Terminals through the end post and attach a Flat Washer and Snug-Grip™ washer nut. Spin the Snug-Grip™ washer nut until about 1/4" of thread is exposed on the end (note: when spinning the nut you will encounter significant resistance as the special Snug-Grip™ threads engage; hold the terminal with Vise-Grip pliers if necessary). For angled terminations such as stair posts, see details for wood frames or steel frames.

step 5 <click to see the larger version>

Using a Cable Lacing Needle (optional) lace the cable through the intermediate posts and through the opposite end post. Slip a Flat Washer and QuickConnect-SS™ fitting on to each loose cable end and continue sliding until the fittings rest against the post face. Do not attempt to pass the lacing needle through the QuickConnect-SS™ fitting.

step 6 <click to see the larger version>

Hold the QuickConnect-SS™ fitting with one hand and pull the cable tight with the other. The QuickConnect-SS™ automatically locks when you release the cable.

step 7 <click to see the larger version>

Using a 7/16" wrench, tighten the Snug-Grip™ washer nuts on the Threaded Terminals until you cannot flex the cables more than 4 inches apart. Hold the shaft of the Threaded Terminal with Vise-Grip pliers while tightening. See recommended cable tensioning sequence below. Important note: if using electric or pneumatic tools to tighten the washer nuts, you must spin the nuts very slowly--no faster than you can spin with hand tools--otherwise the washer nuts will quickly heat-up causing the threads to possibly gall and seize.

step 8 <click to see the larger version>

After all the cables are fully tightened, trim-off the excess threads on the Threaded Terminal fittings as close to the Snug-Grip™ washer nut as possible. Use a hand hack saw, reciprocating saw or electric grinder with a cut-off disk. Touch-up sharp ends with a grinding disk.

step 9 <click to see the larger version>

Using cable cutters or an electric grinder with cut-off disk, trim the excess cable from behind the QuickConnect-SS™ fittings. Grind flush the exposed cable ends with a grinding disk.

step 10 <click to see the larger version>

Snap-on End Caps over the exposed QuickConnect-SS™ fittings and Snug-Grip™ washer nuts. You're done. Enviro-Magic® Cleander can be applied for lasting protection of stainless steel cable and parts.

Recommended Cable Tensioning Sequence

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